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Overview
Complete
Machine Guarding Checklist
Zanjoe Incorporation / 21 May 2018 / Industrial Machines / ZI-12346 / SafetyCulture Staff
Inspection score
73.08%
Failed items
6
Created actions
0
Client / Site
Zanjoe Incorporation
Date and Time of Inspection

21st May, 2018

11:24 AM AEST

Machine Name 
Industrial Machines
Machine Number
ZI-12346
Inspected by
SafetyCulture Staff
Location
315 San Rafael, San Miguel, Manila, 1005 Metro Manila, Philippines
Failed items
6
Inspection / PRE-OPERATION CHECKS / MACHINE GUARDS
Are all machine guards firmly secured and not easily removed?
No
Notes
Loose screw machine guard
Photos
Inspection / PRE-OPERATION CHECKS / MACHINE GUARDS
Are all pulleys and belts on working level properly guarded?
No
Notes
Put additional guarding on this
Photos
Inspection / PRE-OPERATION CHECKS / MACHINE GUARDS
Can the machine be oiled without removing the machine guards?
No
Notes
Use lockout tag when lubricating the machine
Inspection / PRE-OPERATION CHECKS / MACHINE GUARDS
Is warning sign placed around the machine?
No
Notes
No warning signs at the vicinity
Inspection / PRE-OPERATION CHECKS / PEOPLE
Are all employees wearing appropriate PPE?
No
Notes
Wear appropriate PPE
Photos
Inspection / POST-OPERATION
Are all machine guards in good condition?
No
Notes
Do not use this machine until further notice
Photos
Inspection
6
73.08%
Description of work to be performed
This machine is intended for aluminum extrusion
List down the name of employees working on machines
1. Mark Joe 2. Emily Rose 3. Jim Ang 4. Angel Aquin 5. Sam Mills
Choose the type of guards
Interlocked guards
PRE-OPERATION CHECKS
76.19%
PRE-OPERATION CHECKS / MACHINE GUARDS
4
69.23%
Are all machine guards in good condition?
Yes
Do machine guards prevent workers hands, arms, and other body parts from making contact with dangerous moving parts of machine?
Yes
Are all machine guards firmly secured and not easily removed?
No
Notes
Loose screw machine guard
Photos
REFERENCE: Machine guards that are secured and cannot be easily removed [This is an example of how you can use iAuditor to include best practice reference images in your templates to assist with inspections]
Do machine guards ensure that no objects fall into the moving parts?
Yes
Do machine guards permit safe, comfortable, and relatively easy operation of the machine?
Yes
Are all pulleys and belts on working level properly guarded?
No
Notes
Put additional guarding on this
Photos
Are all moving chains and gears properly guarded?
Yes
Are all fan blades protected with a guard with opening not larger than the standard size?
Yes
Can the machine be oiled without removing the machine guards?
No
Notes
Use lockout tag when lubricating the machine
Does the machinery automatically shut down when machine guard is removed?
Yes
Do machine guards prevent operators to access machinery while in operation?
Yes
Do machine guards protect against hazards to the rear and sides of machinery?
Yes
Is warning sign placed around the machine?
No
Notes
No warning signs at the vicinity
PRE-OPERATION CHECKS / TRAINING
100%
Are all operators trained on how machine guards work?
Yes
Notes
All operators undergone proper training
Do operators have the necessary education and training in how to use the guards?
Yes
Do operators know the procedure when guards are damaged, missing or inadequate?
Yes
Notes
All operators were informed to report all incidents to their supervisor
Are all operators trained on how and under what circumstances guards can be removed?
Yes
PRE-OPERATION CHECKS / PEOPLE
1
75%
Are all employees wearing appropriate PPE?
No
Notes
Wear appropriate PPE
Photos
Do employees follow safe handling instruction using machineries?
Yes
Are all employees aware of emergency procedures in case of an accident involving machinery?
Yes
Is adequate supervision provided to ensure that employees are following safe machine operating procedures?
Yes
POST-OPERATION
1
75%
Are all machine guards in good condition?
No
Notes
Do not use this machine until further notice
Photos
Is lock-out tag placed when removing machine guard?
Yes
Are all machine updates were escalated to a supervisor?
Yes
Are all incidents reported to a supervisor?
Yes
Notes
1. Fix broken machine guard 2. No injuries or accidents happened
COMPLETION
0%
Observation or recommendations
- Fix loose machine guards - Additional guard needed to cover up pulleys and belts - Remind each employee to put lockout tag when lubricating machinery - Warning signs must be visible to all employees - Remind each employee to use appropriate PPE - Fix broken machine guard
Overall assessment
Non-Compliant
Notes
Do not use this machine until further notice. Work on failed items.
Inspector's Name and Signature
Joe Black Smith
21st May, 2018 1:22 PM AEST
Media summary
4 Media files